The Virtual Foundry is a forward thinking leader in the 3D Metal Printing Industry.

We develop materials for 3D Printing within a range of professions and industries.

Stay up-to-date with latest the innovations in the 3D Metal Printing and Additive Manufacturing field.

The VIrtual Foundry Finalists in Pressure Chamber

Greater Madison Chamber of Commerce: Announces Pressure Chamber finalists

We are really excited to announce that we are one of the 5 finalists! A huge thank you to all who voted for us and those who can see that 3D printing metal is the new industrial revolution. Looking forward to continued growth and expansion in 2019! We couldn't do this without our President Tricia Suess, CEO Bradley Woods, and Global Business Leader Mike Daniels, MBA. Stay tuned for more updates and case studies throughout the month of August!!

WIA Finalist image.png

The Virtual Foundry has been selected as a finalist for the 2019 Wisconsin Innovation Awards. In total, over 400 businesses, products and services from around the state were nominated. The finalists were determined by a panel of 21 statewide industry experts, with winners to be announced on October 9, 2019. Nominations spanned all parts of Wisconsin, representing large, medium and small companies, startups, established businesses, and nearly all industries.


We continue to expand our partnerships with The Texas A&M Department of Construction Science who are using our materials and laying the groundwork to become the leading research hub for construction projects on the Moon and Mars.

Joe Raedle/Getty Images


The Virtual Foundry selects Boloberry Technologies as a wholesaler.

We are excited to announce that we have selected Boloberry Technologies as one of our European wholesalers. Stay tuned for more information on our Worldwide growth and partnerships!

TVF sells materials and equipment needed to sinter 3D prints into pure metal

Metal printing with FDM printers

The Virtual Foundry wants to make metal printing cheaper. Metal composite filaments are said to be easily printed with an FDM printer. The Virtual Foundry's patented metal composite filaments (TVF) produce pure 3D metal prints using standard FDM printers. This novel solution to a complex problem is designed to enable cost-effective, high-quality 3D metal printing. TVF customers are actively developing solutions in industries such as electric vehicles, oil refining, injection molding and nuclear, just to name a few.



One of the worlds largest OEM auto parts manufacturers ZF has successfully 3D printed large scale press-dies using The Virtual Foundry’s materials.

Wisconsin Technology Council

Biz Plan Contest finalists show state’s tech range

We are excited to announce that we are one of the top 25 finalists in the Wisconsin Business Plan Contest. The state of Wisconsin has many talented and innovative technological businesses. It is an honor to be recognized among these companies!

Tricia Suess and Brad Woods manage The Virtual Foundry 3D metal printing and additive manufacturing company in Stoughton Wi

Additive Report

Almost any fused filament fabrication printer can build metal parts


Patented Metal Filaments

Filaments made from high-carbon iron, stainless steel, aluminum, or copper work with any FDM printer. Special filaments let 3D printers for making plastic parts build metal parts.

Unsintered metal filament cones, bronze filament, copper filament, and stainless steel 316L filament

Metal filaments expand additive applications

The Virtual Foundry manufactures metal Filamet, lowering costs and build times for additive parts using virtually any polymer 3D printer.

Nasa Space Center

Disrupting the Disruptors, Low Cost 3D Printing with Metal

The Virtual Foundry’s innovative materials are fueling a movement that’s expanding at an incredible pace.

Brad Woods from The Virtual Foundry In Business Magazine Madison Wisconsin

In Business Magazine

TVF is featured in the January In Business Magazine article The Filament Factor.

Bronze Filament 3D Printed Object

The Virtual Foundry, 3D metal printing with FFF technology

November 5, 2018: The Virtual Foundry is an American startup specialising in the development of materials for FDM / FFF technologies, one of its most prominent materials are its metal filaments: Filamet ™.

The Virtual Foundry Stainless Steel 316L 3D Printed metal filament engine

3D Printing Metal On A Desktop Printer

September 27, 2018: The materials and supporting technology developed by The Virtual Foundry allow rapid real-world metal prototypes and easily scalable short-run manufacturing systems.

Engineering students working in the lab

TVF Partners with UW- Madison Engineering

October 14, 2018: We are excited to partner with the College of Engineering at University of Wisconsin-Madison. This year we will collaborate with 4 students in the Department of Materials Science and Engineering.

Their 2018-2019 Capstone Project:
Powdered Metallurgy in FDM 3D printing applications
Looking forward to a great year of learning and development for all of the students involved in this program.

Affordable Sintering Furnaces and Sintering Kilns, High Capacity

3D Printing Industry News

July 11, 2018 - 3D Printing Industry: The newest addition to the materials lineup is an iron infused filament that has the strongest ferromagnetic properties of any 3D printing material previously available. The high metal content Iron is fully sinterable for pure metal applications, but also finds applications directly off the print bed.

Safety of 3D metal printing using The Virtual Foundry metal filaments

3D Printing Industry News

June 13, 2018 - 3D Printing Industry: Another key advantage of Filamet™ is safety, the metal powders are bound in a food-safe thermoplastic polymer, making it far safer and much less expensive than existing laser-based metal 3D printing solutions. Metal powders are encapsulated within a binder during handling and printing.


3D Printing Industry News

May 9, 2018 - 3D Printing Industry: The Virtual Foundry’s metal 3D printing systems provide a complete workflow solution from CAD to metal part. This means industry and educators can 3D print metal for as little as $10,000.

Captain 3d printed from stainless steel filaments on a desktop 3d printer

3D Printing Industry News

March 27, 2018 - 3D Printing Industry: The Virtual Foundry set out to make metal 3D printing realistic for everyone with an FDM printer. The dream comes true with Filamet™, their line of sinterable FDM metal filaments.



March 26, 2018 - Brian Benchoff of Hackaday: "Cutting edge of 3D printing revealed at last weekend’s midwest reprap festival. It’s good, it’s heavy, but here’s some filament with a metal content of 80%. Yes, there is a difference, and this filament is worth the price."

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Stoughton Courier Hub

March 3, 2018 - Stoughton Courier Hub: Stoughton's The Virtual Foundry offers novel 3D printing approach
By Scott De Laruelle


The Norse Star

February 28, 2018 - The Norse Star: Founded in Stoughton
By Ian Bormett

the virtual foundry 3d metal printing technology for printing on a 3d printer

Madison Magazine

October 31, 2017 - Madison Magazine: Stoughton startup uses 3D technology to create ‘pure metal output'. The founder able to create metal structures
Brennan Nardi


Filamet™ in the Field...

January 31, 2017: Can 3D printed metal impact the plastic injection molding industry? The Virtual Foundry and Ledwell Plastics are working together to find out.

Benn Simms of Ledwell Plastics writes, "After finding an article on The Virtual Foundry's Filamet™ I immediately saw the potential for this exciting product and wanted to be involved. After contacting Tricia and Brad I'm very excited to have the opportunity to work with them and explore the possibilities for this product in the injection moulding industry....Injection mould tooling is a very expensive and time consuming process. This has the potential to massively de skill it for minimum outlay and hugely improve production times."

Simms is currently printing with Copper Filamet™ and learning the sintering process. He'll move on to Stainless Steel 316L Filamet™ next and begin making shapes to fit into the molding process.

Tooling is just one option, though. Simms also has Filamet™ pegged for printing spark erosion electrodes. Simply print any size or shape electrode needed. No expensive equipment is necessary since Filamet™ works on any FDM 3D printer.

But wait, there's more! What if Filamet™ pellets could be used in standard plastic injection molding machines to create metal objects? Stay tuned


Chris Kohlhepp

Chris Kohlhepp writes about his experience with printing and sintering with Filamet™.
"...the combined cost for all devices in the pipeline is south of $3000. This means well over 30-150 such production pipelines could be built before we approach the cost of one metal 3D printer. This is the kind of game changer that can take a technology from being used primarily for prototyping to being used primarily for production."

The Wisconsin State Journal

August 20, 2017 - Wisconsin State Journal: A Stoughton entrepreneur has found a way to print metal without a million dollar 3D printer.